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NEWS
Novel Approach To Creating Super Slippery Packaging
August 10, 2018

Almost everyone who eats fast food is familiar with the frustration of trying to squeeze every last drop of ketchup out of the small packets that accompany french fries.

What most consumers don’t realize, however, is that food left behind in plastic packaging is not simply a nuisance. It also contributes to the millions of pounds of perfectly edible food that Americans throw out every year. These small, incremental amounts of sticky foods like condiments, dairy products, beverages, and some meat products that remain trapped in their packaging can add up to big numbers over time, even for a single household.


Caption: New research from Virginia Tech aims to cut down on food waste – and consumer frustration – with a novel approach to creating super slippery industrial packaging. Photo courtesy of Virginia Tech.

New research from Virginia Tech aims to cut down on that waste – and consumer frustration – with a novel approach to creating super slippery industrial packaging. The study, which was published in Scientific Reports and has yielded a provisional patent, establishes a method for wicking chemically compatible vegetable oils into the surfaces of common extruded plastics.

According to information, not only will the technique help sticky foods release from their packaging much more easily, but for the first time, it can also be applied to inexpensive and readily available plastics such as polyethylene and polypropylene.

These hydrocarbon-based polymers make up 55 percent of the total demand for plastics in the world today, meaning potential applications for the research stretch far beyond just ketchup packets. They’re also among the easiest plastics to recycle.

“Previous SLIPS, or slippery liquid-infused porous surfaces, have been made using silicon- or fluorine-based polymers, which are very expensive,” said Ranit Mukherjee, a doctoral student in the Department of Biomedical Engineering and Mechanics within the College of Engineering and the study’s lead author. “But we can make our SLIPS out of these hydrocarbon-based polymers, which are widely applicable to everyday packaged products.”

First created by Harvard University researchers in 2011, SLIPS are porous surfaces or absorbent polymers that can hold a chemically compatible oil within their surfaces via the process of wicking. These surfaces are not only very slippery, but they’re also self-cleaning, self-healing, and more durable than traditional superhydrophobic surfaces.

In order for SLIPS to hold these oils, the surfaces must have some sort of nano- or micro-roughness, which keeps the oil in place by way of surface tension. This roughness can be achieved two ways: the surface material is roughened with a type of applied coating, or the surface material consists of an absorbent polymer. In the latter case, the molecular structure of the material itself exhibits the necessary nano-roughness.

“We had two big breakthroughs,” said Jonathan Boreyko, an assistant professor of biomedical engineering and mechanics and a study co-author. “Not only are we using these hydrocarbon-based polymers that are cheap and in high demand, but we don’t have to add any surface roughness, either. We actually found oils that are naturally compatible with the plastics, so these oils are wicking into the plastic itself, not into a roughness we have to apply.”

In addition to minimizing food waste, Prof. Boreyko cited other benefits to the improved design, including consumer safety and comfort.

“We’re not adding any mystery nanoparticles to the surfaces of these plastics that could make people uncomfortable,” he said. “We use natural oils like cottonseed oil, so there are no health concerns whatsoever. There’s no fancy recipe required.”

While the method has obvious implications for industrial food and product packaging, it could also find widespread use in the pharmaceutical industry. The oil-infused plastic surfaces are naturally anti-fouling, meaning they resist bacterial adhesion and growth.

This research was fully funded through an industrial collaboration with Bemis North America.


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